Process safety focuses on preventing fires, explosions and accidental chemical releases in chemical process facilities or other facilities dealing with hazardous materials such as refineries, and oil and gas (onshore and offshore) production installations. Process safety generally refers to the prevention of unintentional releases of chemicals, energy, or other potentially dangerous materials (including steam) during the course of chemical processes that can have a serious effect to the plant and environment.
Process safety management is an analytical tool focused on preventing releases of any substance defined as a "highly hazardous chemical" by the EPA or OSHA. Process Safety Management (PSM) refers to a set of interrelated approaches to managing hazards associated with the process industries and is intended to reduce the frequency and severity of incidents resulting from releases of chemicals and other energy sources.
Process Hazard Analysis (PHA) is a set of organized and systematic assessments of the potential hazards associated with an industrial process. A PHA provides information intended to assist managers and employees in making decisions for improving safety and reducing the consequences of unwanted or unplanned releases of hazardous chemicals.
Serious safety incidents continue to occur at an alarming rate. Reviewing current and prior incidents is a key component of a successful Process Hazard Analysis (PHA). Safety incident investigations provide valuable lessons and recommendations for a more effective PHA. The U.S. Chemical Safety Board (CSB) safety message videos provide lessons learned, effective safety solutions, and important reminders from safety incident investigations. Safety incident awareness and compliance with your facility operating and maintenance procedures along with adherence to your safe work practices reduces the likelihood or consequences of similar incidents or hazards in the future. Shown below, are a few of the many CSB safety message videos applicable to PHA, risk analysis, and risk mitigation.
Tools for Engineers and Maintenance Professionals
Tools for Engineers and Maintenance Professionals
Plant Mainenance and Operations
PSM Mechanical Integrity, PHA & Safety Compliance Toolkit
PM Checklists in Excel Format
Heat Exchanger Inspection Procedure pdf
Heat Exchanger and Cooling Tower Maintenance Procedures
Intro to Flood Planning and Preparation
Flood Mitigation Guide
CMMS - Maintenance Management Software
CMMS - Mechanic's Mate Maintenance Management System Software
CNC Machine Maintenance and Safety
CNC Machine
Process Hazard Analysis - PHA
Process Hazard Analysis - PHA Videos
Process Hazard Review Questions
Process Hazard Analysis (PHA) What-If Automated Excel Spreadsheet
Ammonia System Risk Assessment Tool: PHA, Compliance & Safety
Ammonia Refrigeration Process Hazard Question Set
API 750 Atmospheric Storage Tank What-If PHA Questions in Excel
SPCC (Spill Prevention, Control, and Countermeasure) Rule What-If PHA Questions in Excel
Storage Tank Instrumentation What-If PHA Questions in Excel
Conflict Zone Hazard Analysis What-If Questions in Excel
PSM
PSM Mechanical Integrity, PHA & Safety Compliance Toolkit
PSM PSV Service Interval Procedure Template in Word Format
Ammonia System PSM Mechanical Integrity Program Template in Word Format
PSM Management of Change (MOC) Program Template in Word Format
PSM Employee Participation Program Template in Word Format
PSM (Process Safety Management) Mechanical Integrity Procedures in Word format
Safety Key Performance Indicators
Leading Indicators Template in Excel
Induction Motor Datasheet
Induction Motor Datasheet Template in Excel
Servo Motor Datasheet
Servo Motor Datasheet Template in Excel
ISA Datasheets
ISA S20 Datasheets in Excel
ISA TR20 Datasheets in Excel
PRV (Pressure Relief Valve) Datasheet 20P2921 ISA TR20 in Excel
Rotary Motor Operated Valve Datasheet 20C2042 ISA TR20 in Excel
Why Excel Datasheets for your Plant
Datasheet, Plant Process, and P&ID Relationship for Plant PSM Diagram
Control Valve Sizing (Free)
Free Control Valve Sizing Worksheets
Maintenance Planner
Maintenance Planner Excel Spreadsheet
Standard Maintenance Tasks
PM Checklists
Major Equipment PM Checklists, HVAC PM Checklists, and Building Maintenance PM Checklists in Excel